Product Description
The IGC-540AOI is a high-precision Automated Optical Inspection (AOI) system designed specifically for conformal coating quality control. With X, Y, Z three-axis motion, this advanced system ensures accurate boundary detection for coating layers on circuit boards. Featuring customizable detection areas and alarm settings, the IGC-540AOI enhances defect identification and quality assurance. With an impressive system accuracy of ±0.02mm, it guarantees superior inspection precision for PCB manufacturing.
Features of IGC-540AOI
- Automated Optical Inspection (AOI) system with high-speed and high-precision visual processing for detecting welding and conformal coating defects.
- Fluorescent agent scanning technology for precise batch glue application detection.
- Advanced image processing compares actual coating measurements with preset reference parameters to detect defects such as insufficient or excessive coating.
- CMOS color camera captures and inspects coating areas based on predefined quality criteria.
- Customizable detection areas and alarm settings provide real-time feedback and defect alerts.
- Intelligent electric width adjustment function, allowing automatic adaptation to different board widths via software input.
- Manual programming interface with mouse and keyboard operation for seamless setup and configuration.
- SMEMA interface compatibility, ensuring integration with other production line equipment for automated signal docking.
Applications of IGC-540AOI
- Inspection of conformal coating quality in PCB and electronics manufacturing.
- Automated defect detection for glue application, ensuring precise coating coverage.
- Real-time analysis and feedback for immediate quality adjustments.
- Integration into SMT production lines for automated coating verification.
- Quality control in high-density circuit board manufacturing, reducing manual inspection errors and enhancing production efficiency.
Prostech offers specialty materials (adhesives, tapes, thermal interface materials, insulating materials, sealants, PCB protection materials, …) along with manufacturing solutions. We proudly serve a wide range of industries and are an authorized distributor for leading global manufacturers of industrial materials and equipment. Our product range is designed to deliver customized solutions that address each customer’s unique needs. With years of experience and a successful project history, we are confident in our ability to provide comprehensive material solutions. These solutions effectively tackle the challenges manufacturers face. To explore our full product catalog, simply click here. Our dedicated team is ready to assist with: Moreover, Prostech ensures the safe and accurate global delivery of all materials, including “dangerous goods”, in compliance with legal regulations. For personalized technical support or to receive a quotation, please contact us today.About Prostech
| Properties | IGC-540AOI |
| External dimensions | L1060mm x W1200mm x H1700mm |
| Control mode | Industrial control computer & motion integrated control board card |
| Running software | Independently developed control software & Windows system |
| Programming method | Manual teaching |
| Transmission height | More than 1000 |
| Amplitude modulation method | 910±20mm |
| Edge space | ≥5mm |
| Transportation speed | 0~3500mm/min (adjustable) |
| Transmission motor | Stepper motor |
| Conveyor rail width | 50~450mm |
| PCB board size | Max. 450 x 450 mm |
| Detection area | X 450 Y 450 mm (depending on actual situation |
| Component height | ± 110mm |
| Adjustable method | Intelligent electric adjustment |
| Driving method | Stepper motor + dual precision screw drive |
| Three axis drive | Servo motor + precision screw module drive |
| Three axis drive | Servo motor + precision screw module drive |
| Three axis speed | Max. 800mm/s |
| Repetitive accuracy | ± 0.02mm |
| Gating port | SMEMA connector |
| Camera and lens types | A delivated CMOS color camera, 5 megapixel, paired with a 16mm lens |
| Camera light source | 2 sets of light sources (blue and ultraviolet) |
| Detection type | Can detect boundary of the three prevention spraying effect, but cannot detect the thickness |
| Lighting part | Equipment comes with its own lighting source |
| Power supply | AC220V 50Hz 1.8kW |
| Total weight | About 600kg |
