1. Introduction of Gluditec Bubble-Free 2K Potting Systems
The Gluditec 2K Potting Machine is a next-generation fluid control system engineered for precision potting, encapsulating, and dispensing of two-component adhesives. By integrating the advanced Twin Cylinder and Double Plunger Pump Technology, the Gluditec 2K Potting Machine provides a high-accuracy, variable, and uninterrupted fluid metering solution suitable for liquid-liquid and solid-liquid mixed fluids.
2. Key Features of Gluditec Bubble-Free 2K Potting Systems
1. High-Accuracy Double Plunger Pump
The heart of the JMC system lies in its metering and proportioning system. Unlike traditional gear pumps, the double plunger pump technology realizes high accuracy and a long service life, making it ideal for various viscosities and abrasive materials.
2. Integrated Vacuum Degassing System
To prevent air entrapment—a critical failure point in electronic potting—the JMC includes a Vacuum Tank with Liquid Level Detection. The system performs automated degassing cycles, ensuring that the adhesive is air-free before reaching the mixing head.
3. Comprehensive Preheating System
Maintaining a consistent temperature is vital for stable viscosity. The features heating belts for discharge hoses, heating tubes for metering pumps, and heating rings for the tank body, allowing for precise thermal control throughout the fluid path.
4. Advanced JD2000 Path Programming
The system is equipped with the JD2000 motion control card and a user-friendly teach box. Operators can easily program complex 3-axis trajectories, including:
Single Points and Straight Lines.
Arcs, Circles, and Midpoint straight lines.
Array Functions for high-volume batch processing.
5. Automated Maintenance & Self-Cleaning
To maximize uptime, the machine includes a Cleaning Reminder function and a dedicated Self-Cleaning interface. These features prevent adhesive clogging and reduce the need for manual intervention.
Refer to this article achieve a comprehensive look at Two Part (2K) Meter-mixing and Dispensing System.
3. Industrial Applications of Gluditec Bubble-Free 2K Potting Systems
The 2K Potting Machine is widely utilized across high-tech sectors, including:
Electronics & Lighting: LED display modules, power supplies, and transformers.
Automotive: Ignition coils, sensors, and electronic control units.
Energy: Capacitors and power distribution components.
4. Technical Specifications
Power: AC220V/AC380V options.
Air Pressure: Operating pressure of 0.65MPa.
Accuracy Calibration: Supports electronic scale integration for 0.01g precision recording.
Control Interface: Touch screen with JD2000 Teach Box.
Refer to this article to avoid common errors when operating 2K Potting Machine.
Contact Prostech today to integrate the 2K Potting Machine into your production line and achieve unparalleled dispensing accuracy.
About Prostech
Prostech offers specialty materials (adhesives, tapes, thermal interface materials, insulating materials, sealants, PCB protection materials, …) along with manufacturing solutions. We proudly serve a wide range of industries and are an authorized distributor for leading global manufacturers of industrial materials and equipment. Our product range is designed to deliver customized solutions that address each customer’s unique needs.
With years of experience and a successful project history, we are confident in our ability to provide comprehensive material solutions. These solutions effectively tackle the challenges manufacturers face. To explore our full product catalog, simply click here. Our dedicated team is ready to assist with:
- Provide quotation, sample, TDS/MSDS, and technical consultation
- Testing sample quality and verifying product compatibility in our laboratory
- Customizing material formulas for special applications
- Adapting product sizes, quantities, and packaging to meet specific needs
- Offering expert advice on suitable equipment and automation processes
- Delivering technical training and on-site support for optimal product use
Moreover, Prostech ensures the safe and accurate global delivery of all materials, including “dangerous goods”, in compliance with legal regulations. For personalized technical support or to receive a quotation, please contact us today.
