Industrial adhesive is a type of adhesive or glue used in manufacturing and industrial applications. These adhesives are designed to provide strong, durable bonds that can withstand various stresses. They are essential in numerous industries, including automotive, aerospace, electronics, medical, and so on.
Prostech is global expert in providing bonding solutions, including industrial adhesives and dispensing systems. In this article, we will cover everything you need to know about industrial adhesives. For special requirements, please contact us for consultation
MARKET CHALLENGES
When manufacturer seek industrial adhesives, they often face several challenges due to the wide variety of products available and the specific requirements of different applications. Here are some common problems that our customers always encounter:
Complexity in Selection
The market offers numerous types of adhesives. Engineer may find it challenging to choose the right one.
Performance Testing
Engineers may need extensive in-house testing to ensure the adhesive performs as expected, which can be time-consuming and costly.
Regulatory Compliance
Industry Standards and National Regulations complicate adhesive selection.
Supply Chain Issues
Ensuring a consistent supply of the material to avoid production delays. Transport of flammable and dangerous goods.
Application Challenges
Complex adhesive applying process affects production cycle time. Difficulty in automating the adhesive application process.
Health and Safety
Ensuring that the adhesive is safe for workers and end-users, and complies with regulations, is crucial.
PROSTECH SOLUTIONS
At Prostech, we truly understand the challenges our customers face. With years of expertise in delivering top-notch bonding solutions for the manufacturing industry, we promise to provide comprehensive, all-in-one solutions. We’re not just an adhesive provider; we’re your go-to partner for all things related to bonding
At Prostech, you’ll discover a wide range of adhesive materials and equipment, all backed by exceptional service. Our offerings include:
Authorized Distributor of Global Top-notch Adhesives
Product Selection Consultation
Adhesives meet industrial standards and national regulations
Global Shipping
Adhesive Dispensing Automation Consultation
Human-safe And Environmentally-friendly Materials
Local Support
Package and Label Customization
Labolatory Testing Support
GLOBAL INDUSTRIAL ADHESIVE BRANDS
We are honored to be an authorized distributor of the world’s leading adhesive brands, including 3M, ITW, Momentive, Bostik, Huntsman, H.B.Fuller, Permabond, Henkel (Loctite), Elantas, and many more. Our commitment lies in understanding your requirements to suggest the most suitable products, ensuring a flawless supply chain, and providing rapid response support. Explore our range of global material brands here, or contact us to find the perfect solution for your application.
INDUSTRIAL ADHESIVE APPLICATIONS
Comparison Table Of Performance And Adhesive Technology
Of Different Types Of Industrial Adhesives
Prostech provides a diverse selection of industrial adhesive products, ranging from pressure-sensitive to structural adhesives, with options for both low and high bonding strength. These adhesives are suitable for numerous industries, including automotive, appliances, electronics, general assembly and so on. Our materials can effectively bond a variety of surfaces, such as hard-to-bond plastics, metals, glass, rubber, and wood. Moreover, our adhesives are engineered to endure various environmental stresses, including moisture, outdoor exposure, and extreme temperatures. We ensure to bring you fully industrial solutions. For more information, please contact us for consultation
1. Bonding Surfaces
Our industrial adhesives are engineered to bond virtually any surface, taking into account the unique properties and interactions of different materials. For challenging substrates like plastics, we utilize the best surface preparation methods to ensure optimal bonding. When high bonding strength is required for surfaces like metal, we recommend the highest performance adhesives available. Our expertise guarantees durable and robust connections across a wide range of applications.
- Hard-to bond Plastics (nylon, PP, ABS, PTFE, PE,…)
- Metal
- Wood
- Powder coating
- Ceramic
- Paper
- Glass
- Rubber
- Magnet
2. Applications
The main function of adhesive is to bond surfaces together, ensuring they remain securely in place. In the industrial sector, the range of adhesive and tape applications is incredibly broad. Some of the most noteworthy uses include:
- Bonding
- Sealing & gasketing
- Threadlocking, retaining
- PCB protection
Tell us about your specific application, and Prostech will help you choose the most suitable materials
3. Environmental Resistance
At Prostech, we provide industrial adhesives engineered to withstand harsh environmental conditions, particularly in high-demand fields like automotive, aerospace, military, and medical. Prostech offers specialty materials renowned for their ability to maintain durability in the most extreme environments, including:
- Water/High Humidity
- High/Low temperature
- Vibration
- Chemical, Salt, Oil
- UV
Contact Prostech today to find the perfect adhesive solution for your challenging environments
4. Industries
Prostech’s industrial adhesives are designed for application across a wide range of industries, providing versatile solutions that meet diverse requirements. Our adhesives are trusted in critical sectors such as aerospace, automotive, electronics , military where reliability and performance are paramount, ensuring safety and compliance with strict regulations.
- Electronics
- Medical Devices
- Automotive
- Aerospace
- Marine
- Lighting
- Furniture
- Electric Vehicle
- Food & Beverage
- Millitary
No matter the industry, Prostech has the right adhesive solution to meet your specific needs.
INDUSTRIAL ADHESIVES CLASSIFICATION
1. Industrial Liquid Adhesive/ Glue
Industrial liquid adhesive, commonly referred to as glue, is a specially formulated bonding agent used in various industrial applications to join materials together. These adhesives are designed to provide strong, durable bonds that withstand harsh environmental conditions and mechanical stresses. Unlike traditional mechanical fasteners, liquid adhesives distribute stress evenly across bonded surfaces, reducing the risk of material fatigue and failure.
Based on the diversity of industrial adhesives, we classify them into:
– Based on Chemical Composition
We classify adhesive by its chemical compositions: Epoxy, Acrylic, Polyurethane, Cyanoacrylate, Silicone and so on. Each type of adhesive is better suited for particular materials and surfaces. For example, cyanoacrylate adhesives are ideal for quick bonding of small parts, while polyurethane adhesives are preferred for flexible and durable bonds.
At Prostech, we offer a comprehensive range of industrial liquid adhesives tailored to meet diverse application needs.
Click to attached link in each adhesive name to choose your suitable one or contact us for consulattion.
| Chemical Composition | Features |
|---|---|
| Epoxy Adhesives | High strength, resistant to environmental factors |
| Acrylic Adhesives | Quick curing, good environmental resistance |
| Polyurethane Adhesives | Flexible, durable, suitable for bonding diverse materials |
| Cyanoacrylate Adhesives | Rapid curing times (super glue) |
| Silicone Adhesives | Excellent resistance to heat and chemicals |
| Polyvinyl Acetate (PVA) Adhesives | Common in woodworking and paper industries |
| Water-Based Adhesives | Environmentally friendly, easy to clean |
| Solvent-Based Adhesives | Strong bonding, versatile |
| Hybrid Adhesives | Mixed from more than two adhesive chemicals, combining properties |
– Based on Curing Methods
Some industrial adhesives require specific methods for curing process, such as UV light or heat curing ovens. Because these methods allow you to control the curing time, providing manufacturers with flexibility in delivery and their production lines
With diverse curing methods available, you can choose the most suitable one for your application. Provide your requirements, and Prostech will consult with you to find the perfect solution
| Curing Method | Features |
|---|---|
| Heat Curing Adhesives | Require high temperatures to cure |
| UV Curing Adhesives | Require high temperatures to cure |
| Moisture Curing Adhesives | Cure upon exposure to moisture in the air |
| Dual Cure Adhesives | Utilize more than one curing method |
| Hot Melt Adhesives | Applied in molten form, solidify upon cooling |
| Anaerobic Adhesives | Cure in the absence of oxygen and in the presence of metal ions |
– Based on Specific Applications
Some industrial adhesives are designed for special purposes and are named according to their applications. Using an adhesive specifically designed for a particular application can result in better performance, including stronger bonds, longer-lasting adhesion, and improved resistance to environmental stresses. Based on specific applications, we can classify industrial adhesives into:
| Type of Adhesive | Features |
|---|---|
| Structural Adhesives | High-strength, load-bearing |
| Thread Lockers | Prevent loosening of threaded fasteners due to vibration |
| Sealing Adhesives | Provide sealing properties to prevent leaks and ingress |
| Thermal Conductive Adhesives | Efficiently transfer heat, used in electronic devices and heat sinks |
| Electrical Conductive Adhesives | Conduct electricity, used for bonding electrical components |
| Specialty Adhesives | Designed for specific or unique applications. Contact Prostech for special requirements |
2. Industrial Tape
In manufacturing, tape is a crucial tool used for a wide range of applications, providing efficient and reliable solutions for bonding, sealing, insulating, and protecting materials. Designed to meet the rigorous demands of industrial environments, these tapes are engineered for high performance, durability, and ease of use.
– Based on Adhesive Type
In the market, there are countless industrial tapes with thousands of names and applications. To simplify your selection process, we classify them by adhesive types. Each adhesive tape is designed to offer unique features and benefits tailored to specific applications, ensuring optimal performance and reliability in diverse industrial environments.
Contact us today to find the right industrial tape for your specific applications.
| Adhesive Type | Features |
|---|---|
| Pressure-Sensitive Tape | Sticks with light pressure, easy to apply |
| Heat-Activated Tape | Requires heat to activate adhesive, strong bonding |
| Water-Activated Tape | Adhesive is activated by water, used for sealing cartons |
| Rubber-Based Adhesive Tape | Flexible, good initial tack |
– Based on Backing Material
The backing material in adhesive tapes plays a crucial role in determining their performance, durability, and suitability for specific applications. Different backing materials offer unique features, such as flexibility, strength, moisture resistance, and temperature tolerance, making them ideal for various uses. Choosing tapes by backing material helps you find the right tape for your needs, optimizing performance and cost-effectiveness. At Prostech, we provide a comprehensive range of tapes with various backing materials, including:
| Backing Material | Features |
|---|---|
| Non-Woven Tape | Soft, breathable, conformable |
| Polyester (PET) Tape | High tensile strength, good electrical properties |
| Polyimide (Kapton) Tape | High temperature resistance, good electrical insulation |
| Vinyl Tape | Durable, resistant to abrasion and moisture |
| Foam Tape | Provides cushioning, good for mounting applications |
| Aluminum Foil Tape | Reflects heat and light, used in HVAC applications |
| Cloth Tape | Flexible, strong, often used in sealing and bundling |
| Paper Tape | Easy to tear, writable, often used for masking and packaging |
| Polyethylene Tape | Good moisture resistance, flexible |
| Glass Cloth Tape | High temperature and flame resistance |
– Based on Specific Applications
There are tapes specifically designed for special purposes, aptly named after their applications. You may be familiar with popular types like Electrical Tape, Duct Tape, Masking Tape, and VHB Tape. These tapes are customized to meet the unique requirements of their respective uses. Below is a table highlighting some of these specialized tapes and their features.
For tailored solutions and to find the perfect industrial tape for your application, contact Prostech today. We are here to help you navigate the extensive range of tapes available and ensure you find the best match for your needs.
| Specific Applications | Features |
|---|---|
| Electrical Tape | Insulation properties, resistant to electricity, used for electrical wiring and components |
| Duct Tape | Strong, flexible, waterproof, used for sealing, repairing, and bundling |
| Gaffer Tape | Non-reflective, easy to tear, used in entertainment industry for securing cables and props |
| Masking Tape | Easy to remove, leaves no residue, used for painting to mask off areas |
| Double-Sided Tape | Adhesive on both sides, used for mounting and attaching two surfaces together |
| Medical Tape | Hypoallergenic, breathable, used for securing bandages and medical devices |
| Anti-Slip Tape | Abrasive surface, used to prevent slipping on floors and stairs |
| Reflective Tape | High visibility, used for safety markings on vehicles and equipment |
| High Temperature Tape | Resistant to extreme heat, used in environments exposed to high temperatures |
| VHB (Very High Bond) Tape | Provides strong, durable bonds, often used as an alternative to mechanical fasteners in various industries |
INDUSTRIAL ADHESIVE APPLYING EQUIPMENTS
1. Fully Automation for Adhesive Applying Process
Fully Automated Adhesive Applying Process Solutions are cutting-edge systems designed to streamline and enhance the application of adhesives in various industrial processes. These solutions incorporate advanced technologies such as robotics, precision dispensing, and real-time monitoring to ensure consistent and accurate adhesive application. By automating the adhesive applying process, businesses can achieve higher production efficiency, improved product quality, and reduced material waste.
At Prostech, we can help customers automate every stage of the process, from surface preparation, mixing and dispensing, to curing. With many years of experience in integrated adhesive applying processes, we understand both the materials and the automation technology required to optimize your production. Contact Prostech today for a consultation and let us help you achieve seamless and precise adhesive application in your production line.
2. Surface Preparations
Plasma Surface Treatment
Plasma treatment enhances surface preparation for bonding by increasing surface reactivity and introducing functional groups, which improves adhesion. It cleans surfaces by removing contaminants without the use of solvents, ensuring a uniform treatment even on complex geometries
Vapor Cleaning
Vapor degreasing cleans objects by condensing solvent vapors without the need for water or scrubbing. This method effectively removes contaminants from various materials, including plastic, glass, metal, gold, and ceramic. Benefits include excellent cleaning results, repeatability, and reduced reliance on manual techniques
3. Mixing and Dispensing Processes
Single Adhesive Dispensing System
A Single Dispensing System is an solution designed for precise and efficient dispensing of liquids/ adhesives materials in various industrial processes. With advanced control technology and automated features, this system ensures consistent accuracy, minimizes waste, and enhances overall production efficiency.
Two-part Adhesive Mixing and Dispensing System
A Two-Part Mixing and Dispensing System is engineered to precisely mix and dispense dual-component materials, such as epoxies, polyurethanes, and silicones, used in various industrial applications. This system ensures accurate ratio control and homogeneous mixing, resulting in high-quality end products
Tape Dispensing System
A Tape Dispensing System is a specialized device designed to automate the application of various adhesive tapes in industrial settings. This system enhances precision and efficiency by consistently dispensing and applying tapes such as double-sided, single-sided, masking, and high-temperature tapes. Equipped with advanced features like PLC control, modular adhesive heads, and user-friendly interfaces.
4. Curing Process
UV Curing Systems
UV Curing System is a specialized device designed to cure and harden materials such as adhesives through exposure to ultraviolet (UV) light. This chamber ensures rapid and efficient curing, enhancing product durability and performance.
Heat Curing Systems
Heat Curing System is a specialized device designed to cure and harden materials such as adhesives, coatings, and composites through controlled heat exposure. This chamber ensures uniform temperature distribution and precise control over curing cycles, resulting in enhanced material properties and product performance.
