Indispensable Specialty Material and Manufacturing Solution for Hybrid and Battery Electric Vehicles
Prostech is here to be an internal part of the customer’s engineering team to figure these issues out. From the powertrain – the most basic and important of any vehicles to the advanced design of touch-screen interface, self-driving capabilities, and much more, we do have solutions to fulfill your requirements.
So how we could help you?
E-Vehicle Powertrain Solutions
The heart of any vehicles – indispensable parts
Click to download our solutions:
E-vehicles Solutions Powertrain Assembly and Protection
1. E-Vehicles Battery Pack and Modules
Challenges | Suggesting Materials |
THERMAL MANAGEMENT Higher energy density and fast charging without increased stress on the battery system |
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SAFETY Mechanical security, as well as shock and vibration stability for optimal performance against any internal and external conditions |
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SYSTEM COSTS Ensure the widespread adoption of electric vehicle batteries, innovative battery design, and material developments but reducing manufacturing costs. |
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LIGHT-WEIGHTING Inextricably tied total vehicle weight |
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2. Electric Drive System
- Electric Motor
- Transmission
- Drive Housing
Challenges | Suggesting Materials |
THERMAL MANAGEMENT Miniaturizing components => higher power density and risk of motor failure => better thermal management solutions |
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SAFETY AND RELIABILITY Constant motion and trend towards improving power density require higher resistance materials |
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EFFICIENCY AND PERFORMANCE Increasing power of EV motors is closely linked with higher energy density levels, requiring thermal management materials in every bonding/ sealing parts. |
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SYSTEM COSTS Build up an innovative new cost-saving e-drive design |
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3. Power Conversion Systems
- On-board charger (OBC)
- Inverter
- DC/ DC converter
Challenges | Suggesting Materials |
THERMAL MANAGEMENT Miniaturizing componets + intergrating them with other EV systems + fast charging => higher power density and pressure on OBC => better thermal management solutions |
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EFFICIENCY AND PERFORMANCE Wide bandgap semiconductor devices (SiC, GaN) => materials must operate at higher temperature and durability. | |
SAFETY AND RELIABILITY AC/DC inverters, DC/DC converters and OCB are all required to withstand harsh conditions and mechanical strain. |
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SYSTEM COSTS Build up an innovative new cost-saving e-drive design |
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Advanced Technologies for E-Vehicles
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5G Solutions for E-vehicle Sensors Camera, Radar, Lidar, Ultrasonic
Self-driving cars, flying taxis, drone deliveries… It’s clear that we are in the midst of a global mobility transformation. It’s driven by the need to improve vehicle safety, reduce accidents on roadways, improve transportation efficiencies, and increase profitability with new mobility models.
Driver Assistance System (ADAS)
Autonomous driving (AD)
5G connectivity
enable vehicles-to-vehicles (V2V) and vehicle-to-everything (V2X) communication
What made these function available:
SENSORS
- CAMERA
- RADAR
- LIDAR
- ULTRASONIC